Gergen’s Orthodontic Lab: orthodontic and sleep appliances, built in Phoenix since 1986

Since 1986
Orthodontic & Sleep Appliances. Built Right.
Precision laboratory fabrication backed by four decades of experience. From traditional orthodontic appliances and digital designs to sleep appliances, splints, and G-Force™ Clear Aligners, Gergen's gives your practice one laboratory partner from scan to finished appliance.
- 86Since 1986Four decades of appliances.
- D+Digital + traditionalScan or ship. You choose.
- USNationwide servicePractices in every state.
- ☎Real lab supportTalk to people who know appliances.

Our new dorsal, printed metal-free from the scan, titrates in two dimensions: advance the mandible and open it vertically, independently. Coming soon from the sleep lab.
Gergen’s 3D Advanced Dorsal
Orthodontics
Fixed, removable, functional, expansion, distalization and retention appliances.
Explore Orthodontics
Dental Sleep
Custom oral appliance therapy fabricated to your prescription and construction bite.
Explore Sleep Appliances
Digital Appliances
Laser sintered metal, printed flexible partials, printed guards and models.
Explore Digital
G-Force Clear Aligners
Doctor-directed clear aligner treatment with laboratory support from setup through retention.
Explore G-Force
TMJ / Splints
Custom splints and guards designed for accurate fit, function and efficient chairside delivery.
Explore Splints
G-Force Clear Aligners
Your treatment plan. Our laboratory support.
A flexible clear aligner system that keeps the doctor in control while providing laboratory support from setup through retention.
Explore G-Force- G3Up to 4 aligners
- G5Up to 9 aligners
- G10Up to 19 aligners
- G20Unlimited aligners
Every tier includes the setup, redesigns, a refinement, attachment templates and the initial retainer.

Dental sleep
Sleep appliances built to your prescription.
Mandibular advancement appliances built by hand to the bite you send, in the design and material you choose. The sleep lab has its own line: 623-533-3202.
- Dream TAP
- TAP 3 Elite
- Panthera D-SAD
- Sleep Herbst
- Snap Fit Herbst
- EMA

Digital · Laser Sintered
Sintered Rapid Palatal Expander
Bands from the scan — not the tray. Metal sintered from the patient's scan, then finished into the appliance at the bench. Geometry comes off the tooth surfaces, so nobody is sizing bands chairside.
Available on selected fixed designs. Ask the case desk for fit approach on your case.
- Records
- Intraoral scan
- Available on
- Selected fixed designs
- Submission
- Digital
Digital case submission
From scan to finished appliance.
A simple process. Exceptional support.
- 1Scan & prescribeCapture your scan and fill in the Rx.
- 2Submit securelySend from your scanner, upload, or ship models.
- 3Design & fabricateOur technicians build to your prescription.
- 4Receive your applianceDelivered to your practice, ready to seat.
We receive directly from
- iTero
- 3Shape
- Sirona Connect
- DS Core
- STL upload
Epigenetics
Epigenetics in orthodontics
Growth. Airway. Function. A healthier future.
How growth, oral function, craniofacial development and airway shape treatment planning, and the memory-wire and expansion appliances built to work with it.
Explore Epigenetics
- GGrowth & developmentTreatment planning around the developing craniofacial complex.
- AAirwayKeep airway and breathing in the clinical conversation.
- FOral functionConnect appliance design with tongue posture and function.
- EExclusive designsFabricator for the Start Thriving Appliance and the Open Loop Cricket.
A laboratory that works with your practice.
Quality you can seat. Service you can reach.
Your cases are supported by technicians who understand the appliances they fabricate. Send a scan or traditional records and we build to your prescription, call when a question comes up, and deliver work you can seat with confidence.
About the laboratoryExperienced technicians
Orthodontic and sleep appliance fabrication backed by decades at the bench.
Digital + traditional
Send intraoral scans, or keep using impressions and models.
Custom fabrication
We build to your prescription, not a one-size-fits-all menu.
Accessible support
Questions about a design or case? Talk to people who know the appliances.
Case desk 866-437-4361 · Sleep lab 623-533-3202
Resources
Forms and downloads
- Orthodontic Rx FormThe lab slip for fixed, removable and functional appliances, retainers and splints.PDF
- Sleep Appliance Rx FormThe sleep lab slip. Call or email the sleep lab and we will send the current form.PDF
- EMA InstructionsStrap length and button distance for the EMA appliance.GUIDE
- Epigenetic Appliance Rx FormPrescription for the epigenetic memory, 3-way and Crickett appliances.PDF
- G-Force Clear Aligner Rx FormTreatment specifications for a G-Force aligner case.PDF
- Acrylic Color ChartAcrylic colors for retainers and removable appliances.GUIDE
- Custom Design ChartPopular designs, glitter and decals, or send your own.GUIDE
- Connect iTero or 3ShapeHow to add Gergen's as a lab on iTero and 3Shape Communicate.GUIDE
- Connect Dentsply Sirona ConnectHow to add Gergen's in the Sirona Connect portal.GUIDE
- Connect DS CoreHow to add Gergen's as a preferred lab in DS Core.GUIDE
Send the case. We’ll build it.
Submit digitally or conventionally. Open an account. Or call — someone who knows the appliances will pick up.
Toll-Free 866-437-4361

